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HG Series
Electric Forklift Trucks with AC Technology
3,500kg, 4,000kg, 4,500kg and 5,000kg
l Heavy duty forklift truck with AC motor technology
l Available with Cushion tyres
l Optimum operator comfort
l CANbus technology
ERC 35HG, 40HG mast details and capacity ratings (kg) - Cushion tyres
ERC 45HG, 55HG mast details and capacity ratings (kg) - Cushion tyres
h6 4.7
h7 4.8
h10
l2
4.20
l1
4.19
m2 4.32
y
1.9
h2
4.3
1
.6
h1 4.2
h3
4.4
h4 4.5
4.22
b13 4.36
e 4.22
x 1.8
b12
l2
l6
a/2
a/2
b1 4.21
A
st
4.33/4.34
α
4.1
β
m1
4.31
s
c
Q
l
X
1.8
4
.12
4
.
3
5
W
a
R
4.20
T
ruck Dimensions
600
LC
3200
3200
3200
3090
2970
2840
3200
3200
3190
3150
3110
3060
3010
2920
700
LC
2970
2950
2940
2830
2720
2600
2980
2970
2950
2900
2860
2810
2760
2670
Model
Tyres
Width across tyres
M
ast
2 stage
LFL (V)
2 stage
FFL (F)
3 stage
FFL (E)
600
LC
3150
3130
3120
3000
2880
2750
3150
3140
3080
3040
2990
2940
2890
2790
700
LC
2880
2870
2850
2740
2630
2520
2890
2880
2830
2790
2750
2700
2650
2560
600
LC
3580
3570
3560
3430
3310
3170
3590
3580
3520
3470
3420
3370
3310
3210
700
LC
3280
3270
3250
3140
3030
2910
3290
3280
3230
3180
3140
3090
3040
2950
500
LC
3950
3940
3920
3780
3650
3500
3950
3930
3860
3810
3760
3700
3630
3530
600
LC
3600
3600
3600
3490
3390
3270
3600
3600
3590
3540
3510
3460
3410
3320
700
LC
3380
3370
3350
3230
3120
2990
3400
3380
3360
3310
3270
3220
3160
3070
500
LC
4000
4000
4000
3880
3760
3630
4000
4000
3990
3940
3900
3840
3790
3690
ERC 35 HG
22 x 9 x 26
1270mm Tread
ERC 40 HG
22 x 9 x 16
1270mm Tread
O
AH
h1
2134
2434
2734
3184
3584
3984
2134
2434
2134
2234
2334
2434
2534
2734
500
LC
3500
3500
3500
3380
3270
3140
3500
3500
3490
3440
3400
3350
3290
3210
F
5
5
5
5
5
5
5
5
5
5
5
5
5
5
B
5
5
5
5
5
5
5
5
5
5
5
5
5
5
500
LC
3470
3450
3440
3300
3170
3030
3470
3450
3390
3330
3290
3230
3170
3070
Integral SideshiftForks Integral SideshiftForks Tilt
Model
Tyres
Width across tyres
Mast
2 stage
LFL (V)
2 stage
FFL (F)
3 stage
FFL (E)
ERC 45 HG
22 x 12 x 16
1320mm Standard Tread / 1420mm Wide Tread
ERC 55 HG
22 x 12 x 16
1320mm Standard Tread / 1420mm Wide Tread
OAH
h1
2134
2434
2734
3184
3584
3984
2134
2434
2134
2334
2434
2534
2734
MFH
4.5t
h3+s
2840
3440
4040
4740
5340
5940
2840
3440
4137
4690
4990
5290
5740
MFH
5.5t
h3+s
2850
3450
4050
4750
5350
5950
2850
3450
4147
4700
5000
5300
5750
4.5t
h4
3701
(11)
4301
(11)
4901
(11)
5601
(11)
6201
(11)
6801
(11)
3781
(12)
4281
(12)
5053
(13)
5606
(13)
5906
(13)
6206
(13)
6656
(13)
500
LC
4500
4500
4500
4500
4390
4270
4500
4500
4500*
4500*
4440*
4390*
4300*
600
LC
4500
4500
4500
4500
4380
4240
4500
4500
4500
Q
4500*
4440*
4390*
4300*
700
LC
3950
3950
3950
3950
3950
3880
3950
3950
3950*
3950*
3950*
3950*
3950*
500
LC
4500
4500
4500
4500
4390
4270
4500
4500
4500*
4500*
4440*
4390*
4300*
600
LC
4380
4370
4350
4330
4200
4070
4340
4320
4350*
4340*
4280*
4420*
4120*
700
LC
3950
3950
3950
3950
3850
3730
3950
3950
3950*
3950*
3930*
3880*
3790*
500
LC
5500
5500
5500
5500
5380
5250
5500
5500
5500*
5500*
5440*
5380*
5290*
600
LC
5500
5500
5500
5500
5360
5210
5500
5500
5500*
5500*
5440*
5380*
5270*
700
LC
5070
5060
5050
5020
4900
4770
5090
5070
5060*
5050*
4990*
4930*
4830*
500
LC
5500
5500
5500
5500
5380
5250
5500
5500
5490*
5490*
5440*
5380*
5290*
500
LC
5330
5320
5300
5280
5150
5010
5330
5320
5230*
5220*
5160*
5100*
4990*
700
LC
4890
4870
4860
4840
4720
4590
4900
4880
4810*
4800*
4740*
4690*
4590*
B
5
5
5
5
5
5
5
5
5
5
5
5
5
Forks Integral SideshiftForks
* Wide tread required. Standard tread not possible
(1) Add 501mm with load backrest extension.
(2) Deduct 452mm with load backrest extension.
(3) Add 452mm with load backrest extension.
Integral Sideshift
(4) Deduct 453mm with load backrest extension.
(5) Add 453mm with load backrest extension.
(6) Add 375mm with load backrest extension.
(7) Add 326mm with load backrest extension.
(8) Deduct 326mm with load backrest extension.
(9) Add 321mm with load backrest extension.
(10) Deduct 321mm with load backrest extension.
(11) Add 367mm with load backrest extension.
(12) Add 287mm with load backrest extension.
(13) Add 312mm with load backrest extension.
(14) Deduct 287mm with load backrest extension.
(15) Deduct 312mm with load backrest extension.
F
5
5
5
5
5
5
5
5
5
5
5
5
5
Tilt
FFH
4.5t
h2+s
150
150
150
150
150
150
1193
(14)
1493
(14)
1218
(15)
1418
(15)
1518
(15)
1618
(15)
1818
(15)
FFH
5.5t
h2+s
160
160
160
160
160
160
1234
(8)
1534
(8)
1229
(10)
1429
(10)
1529
(10)
1629
(10)
1829
(10)
FFH
h2+s
150
150
150
150
150
150
1244
(2)
1544
(2)
1359
(4)
1459
(
4)
1559
(4)
1659
(4)
1759
(4)
959
(4)
MFH
h3+s
3100
3700
4300
5000
5600
6200
3100
3700
4415
4715
4950
5250
5550
6000
h4
3827
(
1)
4427
(1)
5027
(1)
5727
(1)
6327
(1)
6927
(
1)
3876
(3)
4776
(3)
5190
(5
)
5490
(5)
5725
(
5)
6025
(5)
6325
(5)
6775
(5)
5.5t
h4
3701
(6)
4301
(6)
4901
(6)
5601
(6)
6201
(6)
6801
(6)
3750
(7)
4350
(7)
5052
(9)
5605
(9)
5905
(9)
6205
(9)
6655
(9)
VDI 2198 - General Specifications
Yale
ERC 55 HG
Battery
Rider Seated
5500
600
462
1740
9125
12320 1695
3700 5425
C
22 x 12 x 16
18 x 7 x 12.125
2X 2
1015.2 1115.3
1005
5 5
2134
100
2790
3701
2390
1213
331
3913
2713
1320 1420
60 150 1200
IVA
1067
118
130
4067
4267
2405
741 741
14.5 16.7
0.27 0.45
0.45 0.37
5967 7324
10694 12206
5 10
7 13
5.4 4.9
Hydraulic
21.5
23.6
no
48 1350 80 750
1919 2517
AC Electronic
155
43.5
78
Pin
Yale
ERC 35 HG
Battery
Rider Seated
3500
500
447
1575
6695
8525 1125
3120 3575
C
22 x 9 x 16
18 x 6 x 12.125
2X 2
1041.4
1005
5 5
2134
100
3050
3827
2390
1213
329
3378
2378
1270
50 125 1000
IIIA
1067
114
128
3746
3946
2099
671
16.6 16.7
0.39 0.6
0.53 0.48
6904 7817
11631 12698
9 15
12 19
4.9 4.6
Hydraulic
21.5
23.6
no
48 1200 80 675
1632 2177
AC Electronic
155
43.5
78
Pin
Yale
ERC 40 HG
Battery
Rider Seated
4000
500
447
1575
7155
9245 1365
3040 4115
C
22 x 9 x 16
18 x 6 x 12.125
2X 2
1041.4
1005
5 5
2134
100
3050
3827
2390
1213
329
3428
2428
1270
50 125 1000
IIIA
1067
114
128
3785
3985
2138
671
15.9 16.7
0.37 0.6
0.53 0.48
6720 7722
11447 12603
8 14
11 18
5.0 4.7
Hydraulic
21.5
23.6
no
48 1200 80 675
1632 2177
AC Electronic
155
43.5
78
Pin
Yale
ERC 45 HG
Battery
Rider Seated
4500
500
452
1740
8110
10230 1780
3495 4610
C
22 x 12 x 16
18 x 7 x 12.125
2X 2
1015.2 1115.3
1005
5 5
2134
100
2790
3701
2390
1213
331
3599
2599
1320 1420
50 125 1000
IIIA
1067
118
130
3966
4166
2314
741 741
15.1 16.7
0.29 0.45
0.45 0.37
6308 7487
11035 12369
6 11
9 15
5.2 4.8
Hydraulic
21.5
23.6
no
48 1350 80 750
1919 2517
AC Electronic
155
43.5
78
Pin
Manufacturer
Model designation
Power: Electric
Operation
Load capacity
Load centre
Load distance
Wheelbase
Unladen weight (max. battery)
Axle loading with load, front/rear (max. battery)
Axle loading without load, front/rear (max. battery)
Tyres: P = Pneumatic, C = Cushion, SC = Supercushion
Tyre size, front
Tyre size, rear
Number of wheels, front/rear (X = driven)
T
rack width, front, standard/wide tread
Track width, rear
M
ast tilt, forward α / back β
Height of mast, lowered
Free lift s
Lift height s
Height of mast, extended :
Height to top of overhead guard m
Seat height 8
Towing coupling height
Overall length
Length to face of forks
Overall width, standard/wide tread
Fork dimensions
Fork carriage DIN 15173. Class, A/B t
Fork carriage width w
Ground clearance beneath mast, with load
Ground clearance at centre of wheelbase
Aisle width with pallets 1000 x 1200 wide
Aisle width with pallets 800 x 1200 long
Outer turning radius
Inner turning radius, standard/wide tread
Travel speed laden/unladen
Lifting speed laden/unladen
Lowering speed laden/unladen
Drawbar pull laden/unladen, 60 minute rating
Maximum drawbar pull lade/unladen load, 5 minute rating
Gradeability laden/unladen, 30 minute rating
Maximum gradeability laden/unladen, 5 minute rating
Acceleration time laden/unladen
Service brake
Drive motor output (S2 60 minute rating)
Lifting motor (S3 15% rating)
Battery DIN 43531/35/36 A, B, C, no
Battery voltage/capacity at 5hr rate
Battery weight (min/max)
Power consumption in accordance with VDI cycle
Drive control
Working pressure for attachments
Oil flow for attachments
◊
Average noise level at operator’s ear H
Towing coupling type
Q (t)
c (mm)
x (mm)
y (mm)
kg
kg
kg
b
10 (mm)
b11 (mm)
degrees
h1 (mm)
h2 (mm)
h3 (mm)
h4 (mm)
h6 (mm)
h7 (mm)
h10 (mm)
l1 (mm)
l
2 (mm)
b1/b2 (mm)
s/e/l (mm)
b3 (mm)
m1 (mm)
m2 (mm)
Ast (mm)
Ast (mm)
Wa (mm)
b13 (mm)
km/h
m/s
m/s
N
N
%
%
s
kW
kW
V/Ah
kg
kWh/h
bar
l/min
dB(A)
1.1
1.2
1.3
1.4
1.5
1
.6
1.8
1.9
2
.1
2.2
2
.3
3
.1
3.2
3
.3
3.5
3.6
3.7
4.1
4.2
4.3
4.4
4.5
4
.7
4.8
4.12
4
.19
4.20
4.21
4
.22
4.23
4
.24
4.31
4.32
4.33
4.34
4.35
4.36
5.1
5.2
5.3
5.5
5.6
5.7
5.8
5.9
5.10
6.1
6.2
6.3
6.4
6.5
6.6
8.1
8.2
8.3
8.4
8.5
Characteristics
Weights
Wheels and Tyres
Dimensions Performance
Motors
Other
H L (eq) at Driver’s ear to BITA GN20
8 Standard add 28 mm for FLS1500
full-suspension seat
w Add 30 mm with load backrest
s Top of forks
: Without load backrest
m h 6 subject to +/- 5 mm tolerance
◊ Variable
Spec sheet truck based on:
3100mm 2 stage LFL mast (ERC35-40HG)
with standard carriage and 1000 mm forks.
2850mm 2 stage LFL mast (ERC45HG) with
Class 3 attachment carriage with 1000 mm
forks.
2850mm 2 stage LFL mast (ERC55HG) with
standard Class 4 carriage with 1200 mm forks.
All with load backrest.
NACCO Materials Handling Limited trading as Yale Europe Materials Handling
Flagship House, Reading Road North, Fleet, Hampshire GU51 4WD, United Kingdom.
Tel: + 44 (0) 1252 770700 Fax: + 44 (0) 1252 770784
www.yale-forklifts.eu
Country of Registration: England. Company Registration Number: 02636775
Yale ERC-HG Series
This series of trucks is available in four
c
apacity ranges to meet and exceed
y
our material handling application
r
equirements. The Yale ERC-HG
e
lectric truck delivers maximum
performance for demanding
applications that require clean, quiet-
running, heavy-duty capability. These
trucks are extremely manoeuvrable and
offer plenty of power and high stacking
ability, while also offering excellent
ergonomics, reliability and maintenance
ease.
Yale AC Technology
Offers smooth acceleration with
seamless direction change and
regenerative braking. The controller
converts battery power to three-phase
AC power, and adjusts frequency and
currents to meet performance
demands. Performance control settings
and extensive diagnostics are
accessible by technicians through the
dash display or a PC. A Master
Controller, utilising Controller Area
Network (CANbus) technology,
monitors and controls key truck
components and systems. The
sophisticated Thermal Management
System monitors component
temperature and gradually adjusts
performance to prevent damage to key
components.
Controller Area Network (CANbus)
CANbus technology streamlines
communications between truck
systems through one main master
controller.
Dash display, traction controller and
pump controller are all regulated via the
CANbus network. A connection point is
provided for interface with a service PC.
Electrical System
The ERC-HG utilises AC Motor
technology designed for exceptional
performance. It uses a brushless
induction motor for high starting torque
and smooth rapid acceleration. A speed
sensor built into the motor provides
feedback to the control system,
allowing motor speed and direction to
be continuously monitored. The
standard Auto Deceleration System
automatically slows the truck when the
operator's foot is removed from the
pedal, thereby extending brake life.
Brake System
Hydraulic brakes are self-adjusting and
s
elf-energising for reduced pedal effort.
The master cylinder is sealed to prevent
contamination. A hand-operated park
brake is manually adjustable and has an
a
udible warning if the operator leaves
t
he truck without applying the brake.
Voltage
48 and 80 volt systems in different
b
attery compartment sizes to meet a
v
ariety of application requirements.
A solid-state, return-to-neutral feature
avoids the possibility of inadvertent
t
ruck movement at start-up. The truck
will not start forward or reverse until the
direction selector lever has been moved
through neutral.
Dash Display
The dash display includes an hour
meter, 40-character LCD display for
status codes and descriptions, Battery
Discharge Indicator (BDI) with lift
interrupt, warning lights for brake fluid,
seat belt indicator, and parking brake
indicator. The display also permits
access for service technicians to adjust
performance control settings, allowing
the truck to be customised to meet
customer applications. Additionally,
extensive diagnostics allow service
technicians to quickly troubleshoot
problems, and includes operator
selectable performance modes,
operator passwords and a pre-shift
operator checklist.
Hydraulic Components
The hydraulic system utilises an AC
transistor Controller and a brushless AC
induction motor.
A flexible coupling joins the motor to
the pump for long drive life and low
noise.
The motor and pump are mounted on
rubber isolators for reduced noise and
vibration. A combination of flexible
wirebraid hoses and steel tubing is
used to simplify the hydraulic plumbing.
A dipstick allows easy checking of
hydraulic oil without the use of tools. A
10-Micron full flow hydraulic filter
located in the return line protects the
hydraulic system from contaminants
and helps provide long life. A by-pass
relief valve permits oil flow in the event
of the filter clogging.
On-Demand Power Steering
On-demand power steering is standard
a
nd the all-hydraulic design gives
p
recise, reliable control while
e
liminating mechanical linkages and
r
oad shocks at the steering wheel. A
five-position tilt steering column
provides excellent operator comfort and
visibility. A brushless motor operates at
a very low speed when not in use,
conserving energy and reducing noise
levels.
Steering Axle
The steering axle is a one-piece ductile
iron casting mounted on elastic
cushions that reduce shock and
provide a softer ride.
Masts
A full range of Yale Hi-Vis
TM
2 stage LFL
and 2 and 3 stage FFL masts are
available.
Yale Hi-Vis
TM
masts are designed for
maximum visibility, with widely spaced
channels, lift chains and main lift
cylinders. A load backrest extension is
available as optional equipment.
Frame
The frame is a unitised construction,
stress tested for durability. An integral
step on both sides of the truck is
provided for easy entry and exit. The
truck has a two piece floor plate that
can be easily lifted out for service
access without removing any hardware.
An easily removable counterweight
cover gives easy access to electrical
componentry.
Additional standard features include an
overhead guard, 1000mm forks
(1200mm on the ERC55HG), a
contoured semi-suspension seat with
fore and aft adjustment, seat belt and
an operator sensing switch. A five
position tilting steer column, rubber
floor mat, electric horn, ignition lock
and servicehour meters are also
standard.
Options
l Foot directional control
l Lighting kits
l Reverse alarm
l Integral Sideshift
Safety. This truck conforms to the current EU requirements.
Specification is subject to change without notice.
Publication part no. 258985846 Rev.05
Printed in The United Kingdom (080910HG) EN
Yale is a registered trade mark.
© Yale Europe Materials Handling 2009. All rights reserved.
Truck shown with optional equipment
H
G Series
Models: ERC HG35, HG40, HG45, HG55
