YALE MPB045VG (A245)

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MPB045VG

(A245)

PARTS MANUAL

Yale Materials Handling Corporation

1400 Sullivan Drive

Caller No. 12011

Greenville, NC 27834-2011

550093887

©Yale Corp.

01/2015

MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to

determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and

serial number are stamped into the nameplate. See for further information.

SECTIONS

1 FRAME/DRIVE UNIT

2 ELECTRICAL SYSTEM

3 STEER HANDLE/BRAKE SYSTEM

4 HYDRAULIC SYSTEM

5 LIFT LINKAGE AND FORKS

6 OPTIONS

7 NUMERICAL INDEX

8 USER SUPPORT INFORMATION

This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be

made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages

to the corresponding tab.

TABLE OF CONTENTS

DESCRIPTION PAGE

AUDIBLE ALARM ............................................................................................................................................ 6-4

BATTERIES

FLOODED AND AGM ................................................................................................................................. 2-10

LITHIUM-ION .............................................................................................................................................. 2-12

BATTERY CHARGER

20 AMP ........................................................................................................................................................ 2-13

30 AMP ........................................................................................................................................................

2-14

BATTERY COVER ..........................................................................................................................................

2-16

CASTER WHEEL ASSEMBLY

GREASABLE ...............................................................................................................................................

1-6

SEALED ......................................................................................................................................................

1-4

CONTACTOR ..................................................................................................................................................

2-4

CONVENIENCE TRAY

BOLT-ON ....................................................................................................................................................

6-2

MAGNET MOUNT .......................................................................................................................................

6-3

COVERS .........................................................................................................................................................

1-2

CYLINDER ASSEMBLY ..................................................................................................................................

4-4

DECALS AND MANUAL HOLDER ..................................................................................................................

1-8

DRIVE TIRE AND STATIC STRAP .................................................................................................................

1-10

ELECTRICAL SYSTEM ...................................................................................................................................

2-2

HYDRAULIC POWER UNIT ASSEMBLY .......................................................................................................

4-6

HYDRAULIC SYSTEM ....................................................................................................................................

4-2

LIFT LINKAGE .................................................................................................................................................

5-2

LOAD BACKREST

8 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN ..................................................................................

1-17

8 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

1-18

8 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

1-19

9 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN ..................................................................................

1-14

9 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

1-15

9 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

1-16

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1219 MM/48 IN .................................................

1-20

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1524 MM/60 IN .................................................

1-21

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1829 MM/72 IN .................................................

1-22

LOAD BACKREST (BEVERAGE TRUCK) ......................................................................................................

1-24

MOVEABLE PALLET ..................................................................................................................................

1-26

LOAD WHEEL

GREASABLE BEARING .............................................................................................................................

1-12

GENERAL INFORMATION

A245

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE

SEALED BEARING ..................................................................................................................................... 1-11

MASTER DRIVE UNIT ASSEMBLY ................................................................................................................ 1-3

PALLET PRO BATTERY RETENTION ........................................................................................................... 2-15

SPEED REDUCTION ...................................................................................................................................... 6-5

STABILIZERS ..................................................................................................................................................

1-13

TILLER HANDLE AND MOUNTING WELDMENT ..........................................................................................

3-2

TILLER HEAD ASSEMBLY .............................................................................................................................

3-4

TOW SWITCH .................................................................................................................................................

6-6

WIRE HARNESS

MAIN ...........................................................................................................................................................

2-6

OPTION HARNESS ....................................................................................................................................

2-5

GENERAL INFORMATION

A245

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

spacer

TERM DEFINITION

Amp Amperes

AR As Required

BDI Battery Discharge Indicators

BWI Brush Wear Indicator

CE Communicator End

CRE Corrosive Environment

D/B Date Break

dbA Decibel "A" Scale

DE Drive End

ECH Empty Container Handler

ECH-3 Empty Container Handler - 3 High

Stacking

ECH-4 Empty Container Handler - 4 High

Stacking

ECH-5 Empty Container Handler - 5 High

Stacking

ECH-6 Empty Container Handler - 6 High

Stacking

ECH-7 Empty Container Handler - 7 High

Stacking

ECM Electronic Control Module

ECN Engineering Change Notice

EEPROM Electrically Erasable Programmable

Read Only Memory

EPA US Environmental Protection Agency

EPROM Electrically Programmable Read Only

Memory

TERM DEFINITION

FRE Freezer Environment

in. inches

LPG Liquefied Petroleum Gas

MAP Manifold Absolute Pressure

mm millimeters

MSTS Microprocessor Spark Timing System

NPT National Pipe Threads

O/S Oversize

PTO Power Take Off

RPM Revolutions per Minute

S/N Serial Number

TMM Truck Management Module

UL Type D Diesel-Powered Safety Rating

UL Type DS Diesel-Powered Safety Rating

UL Type E Battery-Powered Safety Rating

UL Type EE Battery-Powered Safety Rating

UL Type ES Battery-Powered Safety Rating

UL Type G Gasoline-Powered Safety Rating

UL Type GS Gasoline-Powered Safety Rating

UL Type LP Gas-Powered Safety Rating

UL Type LPS LP Gas-Powered Safety Rating

U/S Undersize

UL Underwriters Laboratory

V Volts

GENERAL INFORMATION

A245

iii

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies,

subassemblies, and detail parts needed for service

replacement.

The different constructions are indicated by keys and

footnotes. The callouts correspond to descriptions

found on the next page.

GENERAL INFORMATION

A245

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT

HIGHER ASSEMBLY IS NOT KNOWN:

1. Determine the function and application of the part

required. Turn to the Sections Page. Choose the

general area of reference most likely to include the

part.

2. Turn to the section you chose. Use the Section

Table of Contents to determine the assembly

which would normally contain the part required.

Then locate the part on the assembly breakdown

page.

WHEN THE PART NUMBER IS NOT KNOWN

AND THE NEXT HIGHER ASSEMBLY IS

KNOWN:

3. Determine the assembly the required part is used

on. Turn to the Table of Contents (Page i).

4. Locate the assembly the required part is used on

and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown

page.

WHEN THE PART NUMBER IS KNOWN:

5. Use the Numerical Index (Page 7-1) to find the

part number. Turn to the page listed and locate the

part as indicated by the item number.

GENERAL:

The assembly breakdowns include part numbers,

descriptions, quantities required, keys and

footnotes to help in selecting correct parts.

6. Parts Supersession Information. Part numbers that

have this history will be displayed in the parts list

in the order that they were superseded (from oldest

to newest). The superseded part numbers will be

shown with a line through them.

Five periods in the PART NO. column (. . . . .)

indicate that the part is either Not Serviced

Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand

followed by a parts page number in the

DESCRIPTION column (F7A56)

7. Keys are used to show two or more similar

assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E"

and the corresponding quantity column to find the

required parts. Two periods in the QTY column (..)

indicate that the part is not used for that assembly.

8. Indented descriptions under the DESCRIPTION

column are used to indicate assemblies and

subparts of assemblies. In the example on the

previous page, BEARING CAP (Item 2) is a

subpart of the major assembly CASE.

9. Quantities shown are for one assembly. The

quantities of the subpart BEARING CAP are

indicated as two and two. This means two per

CASE assembly.

10. Serial number breaks identify the most current

parts information and are shown as follows:

→ S/N A810N2639

Indicates last serial number affected.

S/N A810N2640 →

Indicates the first serial number affected.

S/N A810N1553 ↔ S/N A810N3291

Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are

shown to allow for the inclusion of the most current

parts information and are identified as follows:

→ S/N Pending Per ECN 63243

Indicates a pending serial number for last unit

affected.

S/N Pending Per ECN 63243 →

Indicates a pending serial number for first unit

affected.

Date breaks are used to indicate when a change

occurred but a subsequent serial number break

was not recorded. This is an arbitrary date usually

based on the ECN release and are identified as

follows:

→ D/B 3/00

Indicates that a change occurred sometime

within that month for the item affected.

D/B 3/00 →

Indicates that a change occurred sometime

within that month for the item affected.

D/B 3/00 ↔ D/B 4/00

Indicates a range of production dates of the item

affected.

Contact your local dealer for Yale lift trucks for

serial number information for items with a ECN or

a date break.

ORDERING PARTS:

When ordering replacement parts, give the unit serial

number, part number, name of part and quantity

required.

For any further information on parts, service, or

ordering, consult your local dealer for Yale lift trucks.

GENERAL INFORMATION

A245

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.

(1) and (2) The first letter and three numbers indicate the truck unit code.

(3) The second letter indicates the plant of manufacture.

(4) The four or five digit number indicates the production sequence number of the truck.

(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

GENERAL INFORMATION

A245

PUBLICATIONS

Every new lift truck is provided with an OPERATING

MANUAL. This manual has information that the

operator must know for inspection and operation of the

lift truck.

SERVICE MAINTENANCE MANUALS, which provide

service and overhaul procedures, and PARTS

MANUALS with complete replacement part

identification, are available at a nominal fee from your

Yale dealer to assist users in effectively maintaining

Yale lift trucks in a safe, useful condition. See the list

below for information on ordering specific publications

for this model lift truck.

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550068167

Service Manual (Complete)..................................................................................................... 550068384

Parts Manual........................................................................................................................... 550093887

GENERAL INFORMATION

A245

vii

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after

the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the

parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) ..............................................................

32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE

G13048...................................1-3

G13049...................................1-4

G13050...................................1-6

G13051...................................1-8

G13052.................................1-10

G13053.................................1-11

G13054.................................1-12

G13055.................................1-13

G13056.................................1-14

G13057.................................1-15

G13058.................................1-16

G13059...................................1-2

G13060...................................2-2

G13061...................................2-4

PART SHEET PAGE

G13063...................................2-5

G13064...................................2-6

G13065.................................2-10

G13066.................................2-12

G13067.................................2-13

G13068.................................2-14

G13069.................................2-15

G13070...................................3-2

G13071...................................4-2

G13072...................................4-4

G13073...................................4-6

G13074...................................5-2

G13075...................................6-2

G13076...................................6-3

PART SHEET PAGE

G13077...................................6-4

G13078...................................6-5

G13079...................................6-6

G13082.................................1-17

G13083.................................1-18

G13084.................................1-19

G13085.................................1-20

G13086.................................1-21

G13087.................................1-22

G13131...................................3-4

G13239.................................2-16

G13260.................................1-24

G13261.................................1-26

GENERAL INFORMATION

viii

A245

1 FRAME/DRIVE UNIT

SECTION 1

FRAME/DRIVE UNIT

DESCRIPTION PAGE

CASTER WHEEL ASSEMBLY

GREASABLE ............................................................................................................................................... 1-6

SEALED ...................................................................................................................................................... 1-4

COVERS ......................................................................................................................................................... 1-2

DECALS AND MANUAL HOLDER .................................................................................................................. 1-8

DRIVE TIRE AND STATIC STRAP ................................................................................................................. 1-10

LOAD BACKREST

8 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN .................................................................................. 1-17

8 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

1-18

8 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

1-19

9 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN ..................................................................................

1-14

9 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

1-15

9 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

1-16

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1219 MM/48 IN .................................................

1-20

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1524 MM/60 IN .................................................

1-21

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1829 MM/72 IN .................................................

1-22

LOAD BACKREST (BEVERAGE TRUCK) ......................................................................................................

1-24

MOVEABLE PALLET ..................................................................................................................................

1-26

LOAD WHEEL

GREASABLE BEARING .............................................................................................................................

1-12

SEALED BEARING .....................................................................................................................................

1-11

MASTER DRIVE UNIT ASSEMBLY ................................................................................................................

1-3

STABILIZERS ..................................................................................................................................................

1-13

CONTENTS

A245

1-1

COVERS (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY

1 582032293 Cover (Main) ....................................................................................................... 1

2 582015980 Cover (Center Main) ........................................................................................... 1

3 582015981 Cover (Center Top) ............................................................................................. 1

4 580027573 Nut (Flange) ........................................................................................................ 3

5 582028147 Stud .................................................................................................................... 3

6 932729905 Capscrew ............................................................................................................ 1

7 580003569 Washer ............................................................................................................... 1

G13059 08-13

1-2

A245

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY

582029591 Master Drive Unit Assembly ............................................................................... 1

1 582030995 Parking Brake ................................................................................................. 1

2 582030996 Motor .............................................................................................................. 1

3 582030997 Carrier ............................................................................................................ 1

4 . . . . . Turntable Bearing Assy .................................................................................. 1

4 582046004 Bearing ....................................................................................................... 1

4 582015550 Screw ......................................................................................................... 16

5 582030999 Gearbox .......................................................................................................... 1

6 582045113 Sensor , Speed ............................................................................................... 1

08-13 G13048

A245

1-3

CASTER WHEEL ASSEMBLY (FIGURE 1-3)

SEALED

G13049 08-13

1-4

A245

CASTER WHEEL ASSEMBLY

SEALED

ITEM PART NO. DESCRIPTION QTY

582002425 Caster Wheel Assembly ..................................................................................... 2

1 582010616 Support ........................................................................................................... 1

2 . . . . . Fork ............................................................................................................ 1

3 . . . . . Snap Ring .................................................................................................. 1

4 . . . . . Bearing ....................................................................................................... 1

5 . . . . . Plate ........................................................................................................... 1

6 . . . . . Snap Ring .................................................................................................. 1

7 . . . . . Cap ............................................................................................................. 1

8 449001230 Screw ............................................................................................................. 1

9 524299833 Locknut ........................................................................................................... 1

10 582010615 Bumper Assy (Includes Spring) ...................................................................... 1

11 . . . . . Fork ................................................................................................................ 1

12 582003769 Pin .................................................................................................................. 2

13 . . . . . Axle Shaft ....................................................................................................... 1

14 582003765 Adjuster .......................................................................................................... 2

15 582003774 Screw ............................................................................................................. 2

16 582010614 Wheel Assy .................................................................................................... 1

17 582003775 Guard ......................................................................................................... 2

18 . . . . . Axle Shaft ................................................................................................... 2

19 524149840 Wheel Assy ................................................................................................ 1

19 524149841 Wheel ..................................................................................................... 1

20 524149842 Tube ....................................................................................................... 1

21 524149843 Bearing .................................................................................................. 2

a 580023593 Capscrew ............................................................................................................ 8

a 580027572 Nut ...................................................................................................................... 8

FOOTNOTES:

a Not Illustrated, Caster Mounting

08-13 G13049

A245

1-5

CASTER WHEEL ASSEMBLY (FIGURE 1-4)

GREASABLE

G13050 08-13

1-6

A245

CASTER WHEEL ASSEMBLY

GREASABLE

ITEM PART NO. DESCRIPTION QTY

582032362 Caster Wheel Assembly ..................................................................................... 1

1 . . . . . Cap ................................................................................................................. 2

2 . . . . . Snap Ring ....................................................................................................... 1

3 . . . . . Plate ............................................................................................................... 1

4 582032631 Bearing ........................................................................................................... 1

5 . . . . . Snap Ring ....................................................................................................... 1

6 582032632 Swivel Fork ..................................................................................................... 1

7 582032634 Capscrew ....................................................................................................... 1

8 524299833 Locknut ........................................................................................................... 1

9 . . . . . Spring ............................................................................................................. 2

10 . . . . . Fork ................................................................................................................ 1

11 582003774 Screw ............................................................................................................. 2

12 582003765 Adjuster .......................................................................................................... 2

13 582003769 Pin .................................................................................................................. 2

14 . . . . . Axle Shaft ....................................................................................................... 1

15 524149840 Wheel Assy .................................................................................................... 1

15 524149841 Wheel ......................................................................................................... 1

16 524149842 Tube ........................................................................................................... 1

17 524149843 Bearing ....................................................................................................... 2

18 . . . . . Axle Shaft ....................................................................................................... 2

19 582003775 Guard ............................................................................................................. 2

08-13 G13050

A245

1-7

DECALS AND MANUAL HOLDER (FIGURE 1-5)

G13051 08-13

1-8

A245

DECALS AND MANUAL HOLDER

ITEM PART NO. DESCRIPTION QTY

1 582025170 Label (E-Stop) ..................................................................................................... 1

2 582031839 Label (Brake Override) ....................................................................................... 1

3 582028147 Stud .................................................................................................................... 2

4 580027573 Nut (Flange) ........................................................................................................ 2

5 582029182 Bracket (Manual Holder) ..................................................................................... 1

6 550077971 Label (Side Panel, LH) ........................................................................................ 1

7 550077969 Label (Side Panel, RH) ....................................................................................... 1

8 501904907 Rivet .................................................................................................................... 4

9 524148605 Nameplate (Yale Low Lifts) ................................................................................. 1

10 580008064 Nameplate Cover ................................................................................................ 1

11 524208881 Label (Yale) ........................................................................................................ 2

12 519440800 Label (Pinch Warning) ........................................................................................ 2

13 550043780 Label (Yale Logo) ............................................................................................... 1

14 582035046 Label (BDI) (Less Charge Port) .......................................................................... 1

14 582029181 Label (BDI) (All Chargers) .................................................................................. 1

15 524141184 Label (Warning) .................................................................................................. 1

16 580076338 Label (Greenville Mfg Label) ............................................................................... 1

17 524162256 Label (Patents and Trademarks) ........................................................................ 1

18 582035410 Label (Operator Manual) ..................................................................................... 1

19 580084553 Label (Arctic) ....................................................................................................... 1

08-13 G13051

A245

1-9

DRIVE TIRE AND STATIC STRAP (FIGURE 1-6)

ITEM PART NO. DESCRIPTION QTY

1 582031852 Drive Tire Assy (Press-On, Poly Tire) ................................................................. 1

1 582031853 Drive Tire Assy (Press-On, Non-Marking) .......................................................... 1

1 582031854 Drive Tire Assy (Press-On, Rubber) ................................................................... 1

1 582031855 Drive Tire Assy (Press-On, Polygroove) ............................................................. 1

1 582032043 Drive Wheel (Press-On) ................................................................................. 1

1 582032044 Tire (Poly) ....................................................................................................... 1

1 582032071 Tire (Non-Marking) ......................................................................................... 1

1 582032072 Tire (Rubber) .................................................................................................. 1

1 582032073 Tire (Polygroove) ............................................................................................ 1

1 582032500 Drive Tire Assy (Mold-On, Poly) ......................................................................... 1

1 582032498 Drive Tire Assy (Mold-On, Vulkollan) .................................................................. 1

2 524148581 Nut , Wheel ......................................................................................................... 5

3 582038703 Static Strap ......................................................................................................... 1

4 506726507 Stud .................................................................................................................... 1

5 580058190 Nut ...................................................................................................................... 1

6 582029591 Master Drive Unit Assembly ............................................................................... 1

7 582018029 Capscrew ............................................................................................................ 4

G13052 08-13

1-10

A245

LOAD WHEEL (FIGURE 1-7)

SEALED BEARING

KEY:

A: Standard Bearing (Non-Vulkollan)

B: SS Bearing (Non-Vulkollan)

C: Vulkollan Standard Bearing

D: Vulkollan SS Bearing

QTY

ITEM PART NO. DESCRIPTION A B C D

582031798 Load Wheel Assembly .............................................................. 1 .. .. ..

582031797 Load Wheel Assembly .............................................................. .. 1 .. ..

582031796 Load Wheel Assembly .............................................................. .. .. 1 ..

582031795 Load Wheel Assembly .............................................................. .. .. .. 1

1 582032960 Link ....................................................................................... 1 1 1 1

2 582032958 Axle ....................................................................................... 1 1 1 1

3 582032968 Roller .................................................................................... 1 .. .. ..

3 582032962 Roller .................................................................................... .. 1 .. ..

3 582032961 Roller .................................................................................... .. .. 1 ..

3 582032959 Roller .................................................................................... .. .. .. 1

4 582032957 Pin ........................................................................................ 1 1 1 1

08-13 G13053

A245

1-11

LOAD WHEEL (FIGURE 1-8)

GREASABLE BEARING

KEY:

A: Standard Bearing (Non-Vulkollan)

B: SS Bearing (Non-Vulkollan)

C: Vulkollan Standard Bearing

D: Vulkollan SS Bearing

QTY

ITEM PART NO. DESCRIPTION A B C D

582032151 Load Wheel Assembly .............................................................. 1 .. .. ..

582032152 Load Wheel Assembly .............................................................. .. 1 .. ..

582032153 Load Wheel Assembly .............................................................. .. .. 1 ..

582032154 Load Wheel Assembly .............................................................. .. .. .. 1

1 582032960 Link ....................................................................................... 1 1 1 1

2 582032963 Axle ....................................................................................... 1 1 1 1

3 582032964 Roller .................................................................................... 1 .. .. ..

3 582032965 Roller .................................................................................... .. 1 .. ..

3 582045074 Roller .................................................................................... .. .. 1 ..

3 582032966 Roller .................................................................................... .. .. .. 1

4 582032957 Pin ........................................................................................ 1 1 1 1

5 524148754 Fitting , Grease ..................................................................... 1 1 1 1

G13054 08-13

1-12

A245

STABILIZERS (FIGURE 1-9)

ITEM PART NO. DESCRIPTION QTY

1 582032376 Stabilizer ............................................................................................................. 2

2 931014906 Capscrew ............................................................................................................ 4

3 580027572 Nut ...................................................................................................................... 2

08-13 G13055

A245

1-13

LOAD BACKREST (FIGURE 1-10)

9 INCH BATTERY BOX BOLT-ON — 1219 MM/48 IN

KEY:

A: Painted

B: Galvanized

QTY

ITEM PART NO. DESCRIPTION A B

1 582032188 Load Backrest (Painted) (48 in.) ................................................................ 1 ..

1 582032213 Load Backrest (Galvanized) (48 in.) ........................................................... .. 1

2 582032218 Mounting Weldment (Painted) .................................................................... 1 ..

2 582032219 Mounting Weldment (Galvanized) .............................................................. .. 1

3 505976563 Capscrew ................................................................................................... 4 4

4 582032228 Nut .............................................................................................................. 4 4

5 932730905 Capscrew ................................................................................................... 2 2

6 501737903 Nut .............................................................................................................. 2 2

G13056 08-13

1-14

A245

LOAD BACKREST (FIGURE 1-11)

9 INCH BATTERY BOX BOLT-ON — 1524 MM/60 IN

KEY:

A: Painted

B: Galvanized

QTY

ITEM PART NO. DESCRIPTION A B

1 582032189 Load Backrest (Painted) (60 in.) ................................................................ 1 ..

1 582032214 Load Backrest (Galvanized) (60 in.) ........................................................... .. 1

2 582032218 Mounting Weldment (Painted) .................................................................... 1 ..

2 582032219 Mounting Weldment (Galvanized) .............................................................. .. 1

3 505976563 Capscrew ................................................................................................... 4 4

4 582032228 Nut .............................................................................................................. 4 4

5 932730905 Capscrew ................................................................................................... 2 2

6 501737903 Nut .............................................................................................................. 2 2

08-13 G13057

A245

1-15

LOAD BACKREST (FIGURE 1-12)

9 INCH BATTERY BOX BOLT-ON — 1829 MM/72 IN

KEY:

A: Painted

B: Galvanized

QTY

ITEM PART NO. DESCRIPTION A B

1 582032190 Load Backrest (Painted) (72 in.) ................................................................ 1 ..

1 582032215 Load Backrest (Galvanized) (72 in.) ........................................................... .. 1

2 582032218 Mounting Weldment (Painted) .................................................................... 1 ..

2 582032219 Mounting Weldment (Galvanized) .............................................................. .. 1

3 505976563 Capscrew ................................................................................................... 4 4

4 582032228 Nut .............................................................................................................. 4 4

5 932730905 Capscrew ................................................................................................... 2 2

6 501737903 Nut .............................................................................................................. 2 2

G13058 08-13

1-16

A245

LOAD BACKREST (FIGURE 1-13)

8 INCH BATTERY BOX BOLT-ON — 1219 MM/48 IN

ITEM PART NO. DESCRIPTION QTY

1 582025350 Load Backrest (48 in.) ......................................................................................... 1

2 932730908 Capscrew ............................................................................................................ 6

3 582015519 Locknut ............................................................................................................... 6

08-13 G13082

A245

1-17

LOAD BACKREST (FIGURE 1-14)

8 INCH BATTERY BOX BOLT-ON — 1524 MM/60 IN

ITEM PART NO. DESCRIPTION QTY

1 582025349 Load Backrest (60 in.) ......................................................................................... 1

2 932730908 Capscrew ............................................................................................................ 6

3 582015519 Locknut ............................................................................................................... 6

G13083 08-13

1-18

A245

LOAD BACKREST (FIGURE 1-15)

8 INCH BATTERY BOX BOLT-ON — 1829 MM/72 IN

ITEM PART NO. DESCRIPTION QTY

1 582025351 Load Backrest (72 in.) ......................................................................................... 1

2 932730908 Capscrew ............................................................................................................ 6

3 582015519 Locknut ............................................................................................................... 6

08-13 G13084

A245

1-19

LOAD BACKREST (FIGURE 1-16)

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX — 1219 MM/48 IN

ITEM PART NO. DESCRIPTION QTY

1 582029590 Load Backrest (Used With LI-ION Battery Box) (48 in.) ..................................... 1

2 505976563 Capscrew ............................................................................................................ 8

3 582032228 Nut ...................................................................................................................... 8

G13085 08-13

1-20

A245

LOAD BACKREST (FIGURE 1-17)

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX — 1524 MM/60 IN

ITEM PART NO. DESCRIPTION QTY

1 582029589 Load Backrest (Used With LI-ION Battery Box) (60 in.) ..................................... 1

2 505976563 Capscrew ............................................................................................................ 8

3 582032228 Nut ...................................................................................................................... 8

08-13 G13086

A245

1-21

LOAD BACKREST (FIGURE 1-18)

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX — 1829 MM/72 IN

ITEM PART NO. DESCRIPTION QTY

1 582029588 Load Backrest (Used With LI-ION Battery Box) (72 in.) ..................................... 1

2 505976563 Capscrew ............................................................................................................ 8

3 582032228 Nut ...................................................................................................................... 8

G13087 08-13

1-22

A245

NOTES

08-13 G13087

A245

1-23

LOAD BACKREST (BEVERAGE TRUCK) (FIGURE 1-19)

G13260 07-14

1-24

A245

LOAD BACKREST (BEVERAGE TRUCK)

ITEM PART NO. DESCRIPTION QTY

1 582029947 Load Backrest ..................................................................................................... 1

2 582030001 Link ..................................................................................................................... 1

3 582032829 Latch ................................................................................................................... 1

4 520039801 Capscrew ............................................................................................................ 4

5 582032817 Spacer ................................................................................................................ 4

6 582032229 Nut ...................................................................................................................... 14

7 582030210 Bushing ............................................................................................................... 4

8 582032825 Bolt ...................................................................................................................... 4

9 582030209 Bushing ............................................................................................................... 4

10 582032823 Link ..................................................................................................................... 2

11 582041056

580047714 Capscrew ............................................................................................................ 4

12 582032826 Bolt ...................................................................................................................... 4

13 505976563 Capscrew ............................................................................................................ 6

14 582032228 Nut ...................................................................................................................... 6

15 582030124 Frame ................................................................................................................. 1

16 580003654 Capscrew ............................................................................................................ 2

17 582030039 Plate .................................................................................................................... 1

07-14 G13260

A245

1-25

LOAD BACKREST (BEVERAGE TRUCK) (FIGURE 1-20)

MOVEABLE PALLET

G13261 07-14

1-26

A245

LOAD BACKREST (BEVERAGE TRUCK)

MOVEABLE PALLET

ITEM PART NO. DESCRIPTION QTY

1 582029947 Load Backrest ..................................................................................................... 1

2 582032822 Link ..................................................................................................................... 1

3 582032830 Latch ................................................................................................................... 1

4 582032229 Nut ...................................................................................................................... 14

5 582030210 Bushing ............................................................................................................... 4

6 582032825 Bolt ...................................................................................................................... 4

7 582032826 Bolt ...................................................................................................................... 4

8 582030209 Bushing ............................................................................................................... 4

9 582032817 Spacer ................................................................................................................ 4

10 520039801 Capscrew ............................................................................................................ 4

11 582032824 Link ..................................................................................................................... 2

12 582030124 Frame ................................................................................................................. 1

13 582030039 Plate .................................................................................................................... 1

14 932729908 Capscrew ............................................................................................................ 2

15 582041056

580047714 Capscrew ............................................................................................................ 4

16 . . . . . Bracket ................................................................................................................ 1

17 582032228 Nut ...................................................................................................................... 6

18 580044859 Insert ................................................................................................................... 2

19 505976563 Capscrew ............................................................................................................ 6

20 582032872 Battery Tray ........................................................................................................ 1

21 505970553 Capscrew ............................................................................................................ 4

22 580029990 Washer ............................................................................................................... 4

07-14 G13261

A245

1-27

NOTES

G13261 07-14

1-28

A245

2 ELECTRICAL SYSTEM

SECTION 2

ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERIES

FLOODED AND AGM ................................................................................................................................. 2-10

LITHIUM-ION .............................................................................................................................................. 2-12

BATTERY CHARGER

20 AMP ........................................................................................................................................................ 2-13

30 AMP ........................................................................................................................................................ 2-14

BATTERY COVER .......................................................................................................................................... 2-16

CONTACTOR .................................................................................................................................................. 2-4

ELECTRICAL SYSTEM ...................................................................................................................................

2-2

PALLET PRO BATTERY RETENTION ...........................................................................................................

2-15

WIRE HARNESS

MAIN ...........................................................................................................................................................

2-6

OPTION HARNESS ....................................................................................................................................

2-5

CONTENTS

A245

2-1

ELECTRICAL SYSTEM (FIGURE 2-1)

G13060 08-13

2-2

A245

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 580019665 Emergency Disconnect Switch ........................................................................... 1

2 524143269 Horn .................................................................................................................... 1

3 582029090 Buss Bar ............................................................................................................. 1

4 580096589 Fuse .................................................................................................................... 1

5 580060506 Isolator ................................................................................................................ 1

6 449015014 Nut ...................................................................................................................... 4

7 504057775 Screw .................................................................................................................. 2

8 937100904 Nut ...................................................................................................................... 2

9 582028147 Stud .................................................................................................................... 5

10 580027573 Nut (Flange) ........................................................................................................ 3

11 580096845 Gauge ................................................................................................................. 1

12 504058760 Contactor (FG13061 [Page 2-4]).......................................................................

13 752411301 Ignition Switch (Toggle) (Option) ........................................................................ 1

13 582022975 Ignition Switch (Key) (Shown) ............................................................................. 1

14 582022976 Key Set ........................................................................................................... 1

15 506726504 Stud .................................................................................................................... 6

16 580047919 Nut ...................................................................................................................... 6

17 582029113 Controller , Traction (AC 200) ............................................................................. 1

18 582032800 Power Cable (W) ................................................................................................ 1

19 582032803 Power Cable (V) ................................................................................................. 1

20 582032804 Power Cable (U) ................................................................................................. 1

21 582032801 Power Cable (E-Stop) ......................................................................................... 1

21 06205330D E-Ring ............................................................................................................ 1

21 06205330E E-Ring ............................................................................................................ 1

22 582032802 Power Cable (Jumper Pump to B+) .................................................................... 1

23 580084947 Capscrew ............................................................................................................ 5

24 580027573 Nut (Flange) ........................................................................................................ 2

25 580056589 Clip ...................................................................................................................... 2

26 582032813 Port (AC Convenience) ....................................................................................... 1

08-13 G13060

A245

2-3

CONTACTOR (FIGURE 2-2)

ITEM PART NO. DESCRIPTION QTY

504058760 Contactor ............................................................................................................ 1

1 296320455 Contact (Fixed) ............................................................................................... 1

2 519739830 Screw ............................................................................................................. 2

3 519739845 Cover (Top) .................................................................................................... 1

4 504059719 Spring ............................................................................................................. 1

5 296320456 Contact (Moving) ............................................................................................ 1

6 518803660 Coil and Frame ............................................................................................... 1

7 519739834 Insulator .......................................................................................................... 1

a 580035673 Capscrew (For Mounting) ................................................................................... 2

FOOTNOTES:

a Not Illustrated

G13061 08-13

2-4

A245

WIRE HARNESS (FIGURE 2-3)

OPTION HARNESS

ITEM PART NO. DESCRIPTION QTY

582033692 Wire Harness (Option Harness) .......................................................................... 1

1 . . . . . Connector Assembly (CRP12 Options Harness) ........................................... 1

1 580042219 Connector (8 Pin) ....................................................................................... 1

1 580042220 Connector ................................................................................................... 1

1 580019353 Terminal (Pin) ............................................................................................. 6

1 580019119 Plug ............................................................................................................ 2

2 . . . . . Connector Assembly (CPS13 Buzzer Alarm) ................................................. 1

2 580021087 Connector (2 Way) ..................................................................................... 1

2 580021088 Connector ................................................................................................... 1

2 580062388 Terminal ..................................................................................................... 2

3 . . . . . Connector Assembly (CRP14 Lift Limit Sensor) ............................................ 1

3 580080890 Connector ................................................................................................... 1

3 580080891 Connector ................................................................................................... 1

3 580019353 Terminal (Pin) ............................................................................................. 3

4 . . . . . Connector Assembly (CRS15 Charger CAN Port) ......................................... 1

4 518445606 Connector ................................................................................................... 1

4 524152700 Connector Block ......................................................................................... 1

4 518445602 Socket ........................................................................................................ 3

08-13 G13063

A245

2-5

WIRE HARNESS (FIGURE 2-4)

MAIN

G13064 08-13

2-6

A245

WIRE HARNESS

MAIN

ITEM PART NO. DESCRIPTION QTY

582035887 Wire Harness (Main) ........................................................................................... 1

1 . . . . . Connector Assembly (CPS01 Main Controller) .............................................. 1

1 520202606 Connector (35 Way) ................................................................................... 1

1 520202601 Connector (Socket Female) ....................................................................... 28

2 . . . . . Ring Terminal (TS06 B-) ................................................................................ 1

2 505975593 E-Ring ........................................................................................................ 1

3 . . . . . Spade Terminal (TS05 Key Switch) ............................................................... 1

3 580083893 E-Ring ........................................................................................................ 1

4 . . . . . Connector Assembly (CRS07 Battery Display) .............................................. 1

4 518445610 Connector (8 Way) ..................................................................................... 1

4 518445602 Socket ........................................................................................................ 3

4 524152702 Insulator ..................................................................................................... 1

5 . . . . . Connector Assembly (TS07 Main Cont. Coil +) .............................................. 1

5 504059730 Terminal ..................................................................................................... 1

6 . . . . . Connector Assembly (TS03 Disconnect Switch) ............................................ 1

6 504059730 Terminal ..................................................................................................... 1

7 . . . . . Ring Terminal (TS01 Main Cont) .................................................................... 1

7 580024033 Terminal ..................................................................................................... 1

8 . . . . . FU2 ................................................................................................................. 1

8 751194100 Fuse Holder ................................................................................................ 1

8 504061787 Fuse (4 Amp) ............................................................................................. 1

9 . . . . . Connector Assembly (TS02 Disconnect Switch) ............................................ 1

9 504059730 Terminal ..................................................................................................... 1

10 . . . . . Connector Assembly (TS08 Main Cont. Coil -) .............................................. 1

10 504059730 Terminal ..................................................................................................... 1

11 . . . . . Connector Assembly (TS10 Horn -) ............................................................... 1

11 504059730 Terminal ..................................................................................................... 1

12 . . . . . Connector Assembly (TS09 Horn +) .............................................................. 1

12 504059730 Terminal ..................................................................................................... 1

13 . . . . . Connector Assembly (CPP01-A Charger Jumper) ......................................... 1

13 518445603 Connector ................................................................................................... 1

13 518445601 Pin .............................................................................................................. 2

13 524152699 Connector Block ......................................................................................... 1

14 . . . . . Connector Assembly (CRS01-A Charger Interlock) ....................................... 1

14 518445604 Connector ................................................................................................... 1

14 518445602 Socket ........................................................................................................ 2

14 524152699 Connector Block ......................................................................................... 1

15 . . . . . Connector Assembly (TS12 Pump Coil -) ...................................................... 1

15 504059730 Terminal ..................................................................................................... 1

16 . . . . . Connector Assembly (TS11 Pump Coil +) ...................................................... 1

16 504059730 Terminal ..................................................................................................... 1

17 . . . . . Connector Assembly (CRP04-A Brake Harness) ........................................... 1

17 580056006 Connector (2 Pin) ....................................................................................... 1

17 580056004 Connector (Secondary Lock) ..................................................................... 1

17 580019353 Terminal (Pin) ............................................................................................. 2

18 . . . . . Connector Assembly (CPS04-B Brake Override) ........................................... 1

18 580019245 Connector (2 Socket) ................................................................................. 1

18 580019246 Connector (Secondary Lock) ..................................................................... 1

18 580019107 Terminal (Socket) ....................................................................................... 1

18 580019119 Plug ............................................................................................................ 1

08-13 G13064

A245

2-7

WIRE HARNESS

MAIN

ITEM PART NO. DESCRIPTION QTY

19 . . . . . Connector Assembly (CRP04-B Brake Override) .......................................... 1

19 580056006 Connector (2 Pin) ....................................................................................... 1

19 580056004 Connector (Secondary Lock) ..................................................................... 1

19 580019353 Terminal (Pin) ............................................................................................. 2

20 . . . . . Connector Assembly (CRS05 Lower Valve) .................................................. 1

20 580038997 Connector ................................................................................................... 1

21 . . . . . Connector Assembly (CRP06 Tiller Harness) ................................................ 1

21 580042219 Connector (8 Pin) ....................................................................................... 1

21 580042220 Connector ................................................................................................... 1

21 580019353 Terminal (Pin) ............................................................................................. 8

22 . . . . . Connector Assembly (CRP10 Tiller Enable) .................................................. 1

22 580080890 Connector ................................................................................................... 1

22 580080891 Connector ................................................................................................... 1

22 580019353 Terminal (Pin) ............................................................................................. 3

23 . . . . . Connector Assembly (CRP11 Steering Sensor) ............................................ 1

23 580080890 Connector ................................................................................................... 1

23 580080891 Connector ................................................................................................... 1

23 580019353 Terminal (Pin) ............................................................................................. 3

24 . . . . . Connector Assembly (CPS03 Encoder) ......................................................... 1

24 580035032 Connector (4 Way) ..................................................................................... 1

24 580062119 Receptacle Contact 20-22 AWG ................................................................ 4

24 580040456 Wire Seal (Yellow) ...................................................................................... 4

25 . . . . . Connector Assembly (CPS02 Temp Sensor) ................................................. 1

25 580035031 Connector (2 Way) ..................................................................................... 1

25 580062119 Receptacle Contact 20-22 AWG ................................................................ 2

25 580040456 Wire Seal (Yellow) ...................................................................................... 2

26 . . . . . Cap (CRP12-Cap Options Cap) ..................................................................... 1

26 580042219 Connector (8 Pin) ....................................................................................... 1

26 580019119 Plug ............................................................................................................ 8

27 . . . . . Connector Assembly (CPS12 Options) .......................................................... 1

27 580042221 Connector ................................................................................................... 1

27 580042222 Connector ................................................................................................... 8

27 580019107 Terminal (Socket) ....................................................................................... 1

28 . . . . . Connector Assembly (CPP08 Handset) ......................................................... 1

28 518445605 Connector (4 Way) ..................................................................................... 1

28 518445601 Pin .............................................................................................................. 4

28 524152700 Connector Block ......................................................................................... 1

29 . . . . . Connector Assembly (CPS09 PC Connection) .............................................. 1

29 580019139 Connector (3-Way) ..................................................................................... 1

29 580039194 Connector ................................................................................................... 1

29 580062388 Terminal ..................................................................................................... 3

29 580051704 Dust Cap (For Diagnostic Cable) ............................................................... 1

30 . . . . . Spade Terminal (TS04 Key Switch) ............................................................... 1

30 580083893 E-Ring ........................................................................................................ 1

31 502719902 Terminal ......................................................................................................... 1

32 317222556 Terminal ......................................................................................................... 1

33 . . . . . Cap (CPS11 Steer Sensor Cap) .................................................................... 1

33 580022891 Connector ................................................................................................... 1

33 580022892 Connector (Secondary Lock) ..................................................................... 1

G13064 08-13

2-8

A245

NOTES

08-13 G13064

A245

2-9

BATTERIES (FIGURE 2-5)

FLOODED AND AGM

G13065 08-13

2-10

A245

BATTERIES

FLOODED AND AGM

ITEM PART NO. DESCRIPTION QTY

1 582035667 Cover .................................................................................................................. 1

2 b 580083871 Capscrew ............................................................................................................ 2

3 b 580029990 Washer ............................................................................................................... 2

4 582031793 Battery (Flooded) (Shown) .................................................................................. 4

4 582031655 Battery (AGM) ..................................................................................................... 4

5 582026697 Battery Tray ........................................................................................................ 1

6 932730908 Capscrew ............................................................................................................ 1

7 580035444 Washer ............................................................................................................... 1

8 580027572 Nut ...................................................................................................................... 1

9 524217464 Grommet ............................................................................................................. 4

10 582011297 Trim ..................................................................................................................... 2

11 449021003 Washer ............................................................................................................... 8

12 518791613 Capscrew ............................................................................................................ 4

13 506179500 Lever ................................................................................................................... 2

14 582031278 Battery Cable ...................................................................................................... 1

14 012471900 Terminal ......................................................................................................... 2

15 582031279 Battery Cable ...................................................................................................... 3

15 012471900 Terminal ......................................................................................................... 2

16 582031281 Battery Cable ...................................................................................................... 1

16 012471900 Terminal ......................................................................................................... 1

16 06205330D E-Ring ............................................................................................................ 1

17 500226906 Clamp ................................................................................................................. 4

18 524296725 Screw .................................................................................................................. 4

19 016103300 Washer ............................................................................................................... 4

20 c 582042649 Knob ................................................................................................................... 1

a 312850042 Strap Clamp ........................................................................................................ 2

FOOTNOTES:

a Not Illustrated

b → PENDING PER ECN 13951582

c PENDING PER ECN 13951582 →

08-13 G13065

A245

2-11

BATTERIES (FIGURE 2-6)

LITHIUM-ION

KEY:

A: 55 Amp Hours

B: 110 Amp Hours

C: 165 Amp Hours

QTY

ITEM PART NO. DESCRIPTION A B C

1 582032871 Tray ................................................................................................... 1 1 1

2 582032870 Tray ................................................................................................... 1 1 1

3 582032876 Battery ............................................................................................... 1 2 3

4 932729910 Capscrew .......................................................................................... 1 1 1

5 580003569 Washer .............................................................................................. 1 1 1

6 580027573 Nut (Flange) ...................................................................................... 1 1 1

7 932728907 Capscrew .......................................................................................... 4 4 4

8 580029990 Washer .............................................................................................. 4 4 4

9 580044859 Insert ................................................................................................. 4 4 4

a 312850042 Strap Clamp ...................................................................................... 2 2 2

a 582041831 Battery Cable ..................................................................................... 1 .. ..

012471900 Terminal ........................................................................................ 1 .. ..

06205330D E-Ring ........................................................................................... 1 .. ..

a 582041830 Battery Cable ..................................................................................... 1 .. ..

012471900 Terminal ........................................................................................ 1 .. ..

06205330E E-Ring ........................................................................................... 1 .. ..

FOOTNOTES:

a Not Illustrated

G13066 08-13

2-12

A245

BATTERY CHARGER (FIGURE 2-7)

20 AMP

KEY:

A: Flooded Battery

B: AGM Battery

C: Lithium-Ion Battery

QTY

ITEM PART NO. DESCRIPTION A B C

1 582032807 Battery Charger (120V) ..................................................................... 1 .. ..

1 582032808 Battery Charger (230V) ..................................................................... 1 .. ..

1 582032809 Battery Charger (120V) ..................................................................... .. 1 ..

1 582032810 Battery Charger (230V) ..................................................................... .. 1 ..

1 582032811 Battery Charger (120V) ..................................................................... .. .. 1

1 582032812 Battery Charger (230V) ..................................................................... .. .. 1

2 582029183 Stud ................................................................................................... 2 2 2

3 580027573 Nut (Flange) ...................................................................................... 2 2 2

a 312850034 Strap Clamp ...................................................................................... 1 1 1

FOOTNOTES:

a Not Illustrated

08-13 G13067

A245

2-13

BATTERY CHARGER (FIGURE 2-8)

30 AMP

KEY:

A: Flooded Battery

B: AGM Battery

C: Lithium-Ion Battery

QTY

ITEM PART NO. DESCRIPTION A B C

1 582032894 Battery Charger (120V) ..................................................................... 1 .. ..

1 582032895 Battery Charger (230V) ..................................................................... 1 .. ..

1 582032896 Battery Charger (120V) ..................................................................... .. 1 ..

1 582032897 Battery Charger (230V) ..................................................................... .. 1 ..

1 582032898 Battery Charger (120V) ..................................................................... .. .. 1

1 582032899 Battery Charger (230V) ..................................................................... .. .. 1

2 582029183 Stud ................................................................................................... 2 2 2

3 580027573 Nut (Flange) ...................................................................................... 2 2 2

a 312850034 Strap Clamp ...................................................................................... 1 1 1

FOOTNOTES:

a Not Illustrated

G13068 08-13

2-14

A245

PALLET PRO BATTERY RETENTION (FIGURE 2-9)

ITEM PART NO. DESCRIPTION QTY

1 582032785 Bracket ................................................................................................................ 1

2 580036662 Capscrew ............................................................................................................ 1

3 580027573 Nut (Flange) ........................................................................................................ 1

4 582003591 Strap Clamp (Button Head) ................................................................................ 1

5 932728910 Capscrew ............................................................................................................ 2

6 580029990 Washer ............................................................................................................... 2

7 449015002 Nut ...................................................................................................................... 2

a 582032736 Battery Cable (SB 175 Red) ............................................................................... 1

a 582032737 Battery Cable (SB 175 Gray) .............................................................................. 1

06205330D E-Ring ............................................................................................................ 1

06205330E E-Ring ............................................................................................................ 1

723291304 Battery Connector (Red) ................................................................................ 1

723291300 Battery Connector (Gray) ............................................................................... 1

582035136 Battery Connector .......................................................................................... 2

FOOTNOTES:

a Not Illustrated

08-13 G13069

A245

2-15

BATTERY COVER (FIGURE 2-10)

ITEM PART NO. DESCRIPTION QTY

1 582035667 Cover .................................................................................................................. 1

2 582042649 Knob ................................................................................................................... 1

3 582042837 Plate .................................................................................................................... 2

4 505970553 Capscrew ............................................................................................................ 2

5 580029990 Washer ............................................................................................................... 2

6 580047919 Nut ...................................................................................................................... 2

G13239 07-14

2-16

A245

3 STEER HANDLE/BRAKE SYSTEM

SECTION 3

STEER HANDLE/BRAKE SYSTEM

DESCRIPTION PAGE

TILLER HANDLE AND MOUNTING WELDMENT .......................................................................................... 3-2

TILLER HEAD ASSEMBLY ............................................................................................................................. 3-4

CONTENTS

A245

3-1

TILLER HANDLE AND MOUNTING WELDMENT (FIGURE 3-1)

G13070 08-13

3-2

A245

TILLER HANDLE AND MOUNTING WELDMENT

ITEM PART NO. DESCRIPTION QTY

1 582031440 Tiller Head Assembly (Composite) (FG13131 [Page 3-4])................................

1 582031534 Tiller Head Assembly (Metal) (Shown) (FG13131 [Page 3-4])..........................

2 582005485 Capscrew ............................................................................................................ 2

3 582015519 Locknut ............................................................................................................... 2

4 580000119 Plug ..................................................................................................................... 2

5 580055861 Nut ...................................................................................................................... 1

6 524141136 Ball Stud ............................................................................................................. 1

7 582031382 Cylinder Assy ...................................................................................................... 1

8 582003591 Strap Clamp (Button Head) ................................................................................ 2

9 582032773 Sensor (Proximity Steer Reduction) ................................................................... 1

10 582017793 Bushing ............................................................................................................... 2

11 582035668 Cover .................................................................................................................. 1

12 580083871 Capscrew ............................................................................................................ 2

13 580029990 Washer ............................................................................................................... 2

14 582023900 Shaft Assembly (Tiller Handle Pivot) .................................................................. 1

15 582014374 Capscrew ............................................................................................................ 1

16 582023892 Grommet ............................................................................................................. 1

17 580049231 Capscrew ............................................................................................................ 4

18 580055861 Nut ...................................................................................................................... 1

19 580003654 Capscrew ............................................................................................................ 1

20 582031381 Mounting Weldment ............................................................................................ 1

21 582047614 Tiller Handle ........................................................................................................ 1

08-13 G13070

A245

3-3

TILLER HEAD ASSEMBLY (FIGURE 3-2)

G13131 10-13

3-4

A245

TILLER HEAD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

582031440 Tiller Head Assembly (Composite) ..................................................................... 1

582031534 Tiller Head Assembly (Metal) .............................................................................. 1

1 580011991 Cover (Belly Switch) ....................................................................................... 1

2 580082841 Locking Lever (Belly Spring) .......................................................................... 1

3 524139006 Tiller Head (Upper Half) ................................................................................. 1

4 . . . . . Capscrew ................................................................................................... 2

5 . . . . . Plate ........................................................................................................... 1

6 580012970 Spring , Directional Control Return (RH Butterfly) .......................................... 1

7 582007131 Accelerator Control Knob (RH Butterfly) ........................................................ 1

8 582005203 Horn Button Cover .......................................................................................... 1

9 580012969 Spring ............................................................................................................. 1

10 582007128 Push Button Switch Assembly (On-Off) ......................................................... 4

10 582015753 Push Button Switch .................................................................................... 4

10 524144372 Spring Assembly .................................................................................... 4

10 580055434 Cover , Rubber ...................................................................................... 4

10 582015754 Cover , Top (For Push Button) ............................................................... 4

10 580026824 Microswitch (On-Off) .................................................................................. 4

11 580038175 Spring ............................................................................................................. 1

12 580060389 Spring , Directional Control Return (LH Butterfly) .......................................... 1

13 580012962 Bushing .......................................................................................................... 2

14 582007130 Accelerator Control Knob (LH Butterfly) ......................................................... 1

15 940004902 Washer ........................................................................................................... 2

16 580026296 Capscrew ....................................................................................................... 2

17 524292775 Screw ............................................................................................................. 1

18 580079167 Support ........................................................................................................... 1

19 582027529 Printed Circuit Board ...................................................................................... 1

20 . . . . . Camshaft ........................................................................................................ 1

21 582007134 Cover , Rear (For Push Button) ...................................................................... 1

22 932200901 Capscrew ....................................................................................................... 3

23 524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1

23 582001472 Tiller Head Assembly (Lower Half) (Metal) ..................................................... 1

24 580012967 Label (RH Switch Functions) .......................................................................... 1

25 580012968 Label (LH Switch Functions) .......................................................................... 1

26 524139322 Label (Yale) .................................................................................................... 1

582027968 Kit -Butterfly, RH and LH ................................................................................ 1

582027525 Kit -Butterfly, LH ......................................................................................... 1

10-13 G13131

A245

3-5

NOTES

G13131 10-13

3-6

A245

4 HYDRAULIC SYSTEM

SECTION 4

HYDRAULIC SYSTEM

DESCRIPTION PAGE

CYLINDER ASSEMBLY .................................................................................................................................. 4-4

HYDRAULIC POWER UNIT ASSEMBLY ....................................................................................................... 4-6

HYDRAULIC SYSTEM .................................................................................................................................... 4-2

CONTENTS

A245

4-1

HYDRAULIC SYSTEM (FIGURE 4-1)

G13071 08-13

4-2

A245

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 580056997 Cylinder Assy (FG13072 [Page 4-4]).................................................................

2 582013368 Hydraulic Power Unit (FG13073 [Page 4-6]).....................................................

3 580093279 Screw .................................................................................................................. 2

4 316534106 Fitting .................................................................................................................. 1

4 052645100 O-Ring ............................................................................................................ 1

5 582014173 Hose Assy ........................................................................................................... 1

6 582041056

580047714 Capscrew ............................................................................................................ 2

7 580060015 Pin ....................................................................................................................... 1

8 582002209 Spacer ................................................................................................................ 2

08-13 G13071

A245

4-3

CYLINDER ASSEMBLY (FIGURE 4-2)

ITEM PART NO. DESCRIPTION QTY

580056997 Cylinder Assy ...................................................................................................... 1

1 582031135 Cylinder Liner ................................................................................................. 1

2 582031133 Head ............................................................................................................... 1

3 272131500 Cylinder Head ................................................................................................. 1

4 582031134 Piston ............................................................................................................. 1

5 582031132 Cylinder Rod ................................................................................................... 1

6 580060095 O-Ring ............................................................................................................ 2

7 277269200 Wiper .............................................................................................................. 1

8 580060093 Seal ................................................................................................................ 1

9 580060092 O-Ring ............................................................................................................ 1

10 580060091 O-Ring ............................................................................................................ 2

11 019327000 O-Ring ............................................................................................................ 1

582003607 Kit-Seal ............................................................................................................... 1

G13072 08-13

4-4

A245

NOTES

08-13 G13072

A245

4-5

HYDRAULIC POWER UNIT ASSEMBLY (FIGURE 4-3)

G13073 08-13

4-6

A245

HYDRAULIC POWER UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

582013368 Hydraulic Power Unit .......................................................................................... 1

1 580064007 Motor .............................................................................................................. 1

2 582015474 Nut .................................................................................................................. 1

3 580064011 Hydraulic Motor Sub Unit ............................................................................... 1

3 580064012 Kit-Seal ....................................................................................................... 1

4 582015475 Check Valve ................................................................................................... 1

5 582015477 Tool (Check Valve) ......................................................................................... 1

6 582015481 Relief Valve .................................................................................................... 1

7 582015489 Pipe ................................................................................................................ 1

7 582015490 Strainer ....................................................................................................... 1

8 582015491 Valve .............................................................................................................. 1

8 582015493 Kit-Seal Valve ............................................................................................. 1

8 582015492 Solenoid ......................................................................................................... 1

9 582015494 Restrictor ........................................................................................................ 1

10 582015478 Tank (For Hydraulic Pump) ............................................................................ 1

11 582015479 O-Ring ........................................................................................................ 1

12 582015480 Plug (Filter) ................................................................................................. 1

13 580028972 Clamp Assembly ........................................................................................ 1

14 582015498 Fitting .............................................................................................................. 1

08-13 G13073

A245

4-7

NOTES

G13073 08-13

4-8

A245

5 LIFT LINKAGE AND FORKS

SECTION 5

LIFT LINKAGE AND FORKS

DESCRIPTION PAGE

LIFT LINKAGE ................................................................................................................................................. 5-2

CONTENTS

A245

5-1

LIFT LINKAGE (FIGURE 5-1)

G13074 08-13

5-2

A245

LIFT LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 582023896 Shaft (Drive Frame Pivot) ................................................................................... 2

2 582014374 Capscrew ............................................................................................................ 2

3 582023894 Rocker Arm Assembly (560 mm) ........................................................................ 1

3 582023895 Rocker Arm Assembly (670 mm) ........................................................................ 1

3 582029243 Rocker Arm Assembly (620 mm) ........................................................................ 1

3 582032113 Rocker Arm Assembly (560 mm) (Galvanized) .................................................. 1

3 582032114 Rocker Arm Assembly (670 mm) (Galvanized) .................................................. 1

4 582031130 Pull Rod (630 mm) (Use with Lithium-Ion Battery Box) ...................................... 1

4 582031128 Pull Rod (692 mm) .............................................................................................. 1

4 582031129 Pull Rod (715 mm) .............................................................................................. 1

4 582032028 Pull Rod (715 mm) (Galvanized) ........................................................................ 1

4 582028943 Pull Rod (848 mm) (Use with Lithium-Ion Battery Box) ...................................... 1

4 582028945 Pull Rod (910 mm) .............................................................................................. 1

4 582031127 Pull Rod (933 mm) (Use with Lithium-Ion Battery Box) ...................................... 1

4 582028944 Pull Rod (933 mm) .............................................................................................. 1

4 582032029 Pull Rod (933 mm) (Galvanized) ........................................................................ 1

4 582031125 Pull Rod (995 mm) .............................................................................................. 1

4 582031126 Pull Rod (1018 mm) ............................................................................................ 1

4 582032030 Pull Rod (1018 mm) (Galvanized) ...................................................................... 1

4 582035888 Pull Rod (1023 mm) ............................................................................................ 1

4 582035889 Pull Rod (1023 mm) (Use with Lithium-Ion Battery Box) .................................... 1

5 582017793 Bushing ............................................................................................................... 6

6 582023898 Shaft (Front Fork Frame Pivot) ........................................................................... 2

7 582023897 Shaft (Pull Rod Pivot) ......................................................................................... 2

8 582007824 Capscrew ............................................................................................................ 6

9 449076005 Grease Fitting ..................................................................................................... 12

10 449034030 Roll Pin ............................................................................................................... 2

11 . . . . . Load Wheels ....................................................................................................... 2

12 582023899 Shaft (Rear Fork Pivot) ....................................................................................... 2

13 580063754 Axle (Pin) ............................................................................................................ 2

08-13 G13074

A245

5-3

NOTES

G13074 08-13

5-4

A245

6 OPTIONS

SECTION 6

OPTIONS

DESCRIPTION PAGE

AUDIBLE ALARM ............................................................................................................................................ 6-4

CONVENIENCE TRAY

BOLT-ON .................................................................................................................................................... 6-2

MAGNET MOUNT ....................................................................................................................................... 6-3

SPEED REDUCTION ...................................................................................................................................... 6-5

TOW SWITCH ................................................................................................................................................. 6-6

CONTENTS

A245

6-1

CONVENIENCE TRAY (FIGURE 6-1)

BOLT-ON

ITEM PART NO. DESCRIPTION QTY

1 932730905 Capscrew ............................................................................................................ 4

2 582032228 Nut ...................................................................................................................... 4

G13075 08-13

6-2

A245

CONVENIENCE TRAY (FIGURE 6-2)

MAGNET MOUNT

ITEM PART NO. DESCRIPTION QTY

1 580083871 Capscrew ............................................................................................................ 4

2 582032230 Nut ...................................................................................................................... 4

3 932730903 Capscrew ............................................................................................................ 4

4 582032228 Nut ...................................................................................................................... 4

08-13 G13076

A245

6-3

AUDIBLE ALARM (FIGURE 6-3)

ITEM PART NO. DESCRIPTION QTY

1 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1

2 582032752 Bracket ................................................................................................................ 1

3 580039438 Capscrew ............................................................................................................ 2

4 580047919 Nut ...................................................................................................................... 2

G13077 08-13

6-4

A245

SPEED REDUCTION (FIGURE 6-4)

ITEM PART NO. DESCRIPTION QTY

1 582029282 Bracket (Proximity Target) .................................................................................. 1

2 580049231 Capscrew ............................................................................................................ 4

3 580027573 Nut (Flange) ........................................................................................................ 2

4 582029283 Bracket (Sensor Mounting) ................................................................................. 1

5 582032773 Sensor (Proximity Steer Reduction) ................................................................... 1

08-13 G13078

A245

6-5

TOW SWITCH (FIGURE 6-5)

ITEM PART NO. DESCRIPTION QTY

582032762 Switch Assy (Tow) .............................................................................................. 1

1 582032763 Bracket ........................................................................................................... 1

2 580013993 Screw ............................................................................................................. 2

3 940004902 Washer ........................................................................................................... 2

4 937100902 Nut .................................................................................................................. 2

5 506097502 Relay (24 Volt) ................................................................................................ 1

6 582032694 Switch ............................................................................................................. 1

7 . . . . . Wire Harness (Brake Override Switch) .......................................................... 1

a 582032761 Label (Tow Switch) ......................................................................................... 1

FOOTNOTES:

a Not Illustrated

G13079 08-13

6-6

A245

7 NUMERICAL INDEX

SECTION 7

NUMERICAL INDEX

PART NO. PAGE ITEM

012471900 2-11 14

2-11 15

2-11 16

2-12

016103300 2-11 19

019327000 4-4 11

052645100 4-3 4

06205330D 2-3 21

2-11 16

2-12

2-15

06205330E 2-3 21

2-12

2-15

272131500 4-4 3

277269200 4-4 7

296320455 2-4 1

296320456 2-4 5

312850034 2-13

2-14

312850042 2-11

2-12

316534106 4-3 4

317222556 2-8 32

449001230 1-5 8

449015002 2-15 7

449015014 2-3 6

449021003 2-11 11

449034030 5-3 10

449076005 5-3 9

500226906 2-11 17

501737903 1-14 6

1-15 6

1-16 6

501904907 1-9 8

502719902 2-8 31

504057775 2-3 7

504058760 2-3 12

2-4

504059719 2-4 4

504059730 2-7 5

2-7 6

2-7 9

2-7 10

2-7 11

2-7 12

2-7 15

2-7 16

PART NO. PAGE ITEM

504061787 2-7 8

505970553 1-27 21

2-16 4

505975593 2-7 2

505976563 1-14 3

1-15 3

1-16 3

1-20 2

1-21 2

1-22 2

1-25 13

1-27 19

506097502 6-6 5

506179500 2-11 13

506726504 2-3 15

506726507 1-10 4

518445601 2-7 13

2-8 28

518445602 2-5 4

2-7 4

2-7 14

518445603 2-7 13

518445604 2-7 14

518445605 2-8 28

518445606 2-5 4

518445610 2-7 4

518791613 2-11 12

518803660 2-4 6

519440800 1-9 12

519739830 2-4 2

519739834 2-4 7

519739845 2-4 3

520039801 1-25 4

1-27 10

520202601 2-7 1

520202606 2-7 1

524139006 3-5 3

524139322 3-5 26

524141136 3-3 6

524141184 1-9 15

524143269 2-3 2

524144372 3-5 10

524148581 1-10 2

524148605 1-9 9

524148754 1-12 5

524149840 1-5 19

1-7 15

524149841 1-5 19

1-7 15

PART NO. PAGE ITEM

524149842 1-5 20

1-7 16

524149843 1-5 21

1-7 17

524152699 2-7 13

2-7 14

524152700 2-5 4

2-8 28

524152702 2-7 4

524162256 1-9 17

524208881 1-9 11

524217464 2-11 9

524292775 3-5 17

524296725 2-11 18

524299833 1-5 9

1-7 8

524338448 3-5 23

550043780 1-9 13

550077969 1-9 7

550077971 1-9 6

580000119 3-3 4

580003569 1-2 7

2-12 5

580003654 1-25 16

3-3 19

580008064 1-9 10

580011991 3-5 1

580012962 3-5 13

580012967 3-5 24

580012968 3-5 25

580012969 3-5 9

580012970 3-5 6

580013993 6-6 2

580019107 2-7 18

2-8 27

580019119 2-5 1

2-7 18

2-8 26

580019139 2-8 29

580019245 2-7 18

580019246 2-7 18

580019353 2-5 1

2-5 3

2-7 17

2-8 19

2-8 21

2-8 22

2-8 23

580019665 2-3 1

PART NO. PAGE ITEM

580021087 2-5 2

580021088 2-5 2

580022891 2-8 33

580022892 2-8 33

580023593 1-5

580024033 2-7 7

580026296 3-5 16

580026824 3-5 10

580027572 1-5

1-13 3

2-11 8

580027573 1-2 4

1-9 4

2-3 10

2-3 24

2-12 6

2-13 3

2-14 3

2-15 3

6-5 3

580028972 4-7 13

580029990 1-27 22

2-11 3

2-12 8

2-15 6

2-16 5

3-3 13

580035031 2-8 25

580035032 2-8 24

580035444 2-11 7

580035673 2-4

580036662 2-15 2

580038175 3-5 11

580038997 2-8 20

580039194 2-8 29

580039438 6-4 3

580040456 2-8 24

2-8 25

580042219 2-5 1

2-8 21

2-8 26

580042220 2-5 1

2-8 21

580042221 2-8 27

580042222 2-8 27

580044859 1-27 18

2-12 9

580045132 6-4 1

580047714 1-25 11

NUMERICAL INDEX

A245

7-1

PART NO. PAGE ITEM

1-27 15

4-3 6

580047919 2-3 16

2-16 6

6-4 4

580049231 3-3 17

6-5 2

580051704 2-8 29

580055434 3-5 10

580055861 3-3 5

3-3 18

580056004 2-7 17

2-8 19

580056006 2-7 17

2-8 19

580056589 2-3 25

580056997 4-3 1

4-4

580058190 1-10 5

580060015 4-3 7

580060091 4-4 10

580060092 4-4 9

580060093 4-4 8

580060095 4-4 6

580060389 3-5 12

580060506 2-3 5

580062119 2-8 24

2-8 25

580062388 2-5 2

2-8 29

580063754 5-3 13

580064007 4-7 1

580064011 4-7 3

580064012 4-7 3

580076338 1-9 16

580079167 3-5 18

580080890 2-5 3

2-8 22

2-8 23

580080891 2-5 3

2-8 22

2-8 23

580082841 3-5 2

580083871 2-11 2

3-3 12

6-3 1

580083893 2-7 3

2-8 30

580084553 1-9 19

580084947 2-3 23

580093279 4-3 3

PART NO. PAGE ITEM

580096589 2-3 4

580096845 2-3 11

582001472 3-5 23

582002209 4-3 8

582002425 1-5

582003591 2-15 4

3-3 8

582003607 4-4

582003765 1-5 14

1-7 12

582003769 1-5 12

1-7 13

582003774 1-5 15

1-7 11

582003775 1-5 17

1-7 19

582005203 3-5 8

582005485 3-3 2

582007128 3-5 10

582007130 3-5 14

582007131 3-5 7

582007134 3-5 21

582007824 5-3 8

582010614 1-5 16

582010615 1-5 10

582010616 1-5 1

582011297 2-11 10

582013368 4-3 2

4-7

582014173 4-3 5

582014374 3-3 15

5-3 2

582015474 4-7 2

582015475 4-7 4

582015477 4-7 5

582015478 4-7 10

582015479 4-7 11

582015480 4-7 12

582015481 4-7 6

582015489 4-7 7

582015490 4-7 7

582015491 4-7 8

582015492 4-7 8

582015493 4-7 8

582015494 4-7 9

582015498 4-7 14

582015519 1-17 3

1-18 3

1-19 3

3-3 3

582015550 1-3 4

PART NO. PAGE ITEM

582015753 3-5 10

582015754 3-5 10

582015980 1-2 2

582015981 1-2 3

582017793 3-3 10

5-3 5

582018029 1-10 7

582022975 2-3 13

582022976 2-3 14

582023892 3-3 16

582023894 5-3 3

582023895 5-3 3

582023896 5-3 1

582023897 5-3 7

582023898 5-3 6

582023899 5-3 12

582023900 3-3 14

582025170 1-9 1

582025349 1-18 1

582025350 1-17 1

582025351 1-19 1

582026697 2-11 5

582027525 3-5

582027529 3-5 19

582027968 3-5

582028147 1-2 5

1-9 3

2-3 9

582028943 5-3 4

582028944 5-3 4

582028945 5-3 4

582029090 2-3 3

582029113 2-3 17

582029181 1-9 14

582029182 1-9 5

582029183 2-13 2

2-14 2

582029243 5-3 3

582029282 6-5 1

582029283 6-5 4

582029588 1-22 1

582029589 1-21 1

582029590 1-20 1

582029591 1-3

1-10 6

582029947 1-25 1

1-27 1

582030001 1-25 2

582030039 1-25 17

1-27 13

582030124 1-25 15

PART NO. PAGE ITEM

1-27 12

582030209 1-25 9

1-27 8

582030210 1-25 7

1-27 5

582030995 1-3 1

582030996 1-3 2

582030997 1-3 3

582030999 1-3 5

582031125 5-3 4

582031126 5-3 4

582031127 5-3 4

582031128 5-3 4

582031129 5-3 4

582031130 5-3 4

582031132 4-4 5

582031133 4-4 2

582031134 4-4 4

582031135 4-4 1

582031278 2-11 14

582031279 2-11 15

582031281 2-11 16

582031381 3-3 20

582031382 3-3 7

582031440 3-3 1

3-5

582031534 3-3 1

3-5

582031655 2-11 4

582031793 2-11 4

582031795 1-11

582031796 1-11

582031797 1-11

582031798 1-11

582031839 1-9 2

582031852 1-10 1

582031853 1-10 1

582031854 1-10 1

582031855 1-10 1

582032028 5-3 4

582032029 5-3 4

582032030 5-3 4

582032043 1-10 1

582032044 1-10 1

582032071 1-10 1

582032072 1-10 1

582032073 1-10 1

582032113 5-3 3

582032114 5-3 3

582032151 1-12

582032152 1-12

NUMERICAL INDEX

NUMERICAL INDEX (continued)

7-2

A245

PART NO. PAGE ITEM

582032153 1-12

582032154 1-12

582032188 1-14 1

582032189 1-15 1

582032190 1-16 1

582032213 1-14 1

582032214 1-15 1

582032215 1-16 1

582032218 1-14 2

1-15 2

1-16 2

582032219 1-14 2

1-15 2

1-16 2

582032228 1-14 4

1-15 4

1-16 4

1-20 3

1-21 3

1-22 3

1-25 14

1-27 17

6-2 2

6-3 4

582032229 1-25 6

1-27 4

582032230 6-3 2

582032293 1-2 1

582032362 1-7

582032376 1-13 1

582032498 1-10 1

582032500 1-10 1

582032631 1-7 4

582032632 1-7 6

PART NO. PAGE ITEM

582032634 1-7 7

582032694 6-6 6

582032736 2-15

582032737 2-15

582032752 6-4 2

582032761 6-6

582032762 6-6

582032763 6-6 1

582032773 3-3 9

6-5 5

582032785 2-15 1

582032800 2-3 18

582032801 2-3 21

582032802 2-3 22

582032803 2-3 19

582032804 2-3 20

582032807 2-13 1

582032808 2-13 1

582032809 2-13 1

582032810 2-13 1

582032811 2-13 1

582032812 2-13 1

582032813 2-3 26

582032817 1-25 5

1-27 9

582032822 1-27 2

582032823 1-25 10

582032824 1-27 11

582032825 1-25 8

1-27 6

582032826 1-25 12

1-27 7

582032829 1-25 3

582032830 1-27 3

PART NO. PAGE ITEM

582032870 2-12 2

582032871 2-12 1

582032872 1-27 20

582032876 2-12 3

582032894 2-14 1

582032895 2-14 1

582032896 2-14 1

582032897 2-14 1

582032898 2-14 1

582032899 2-14 1

582032957 1-11 4

1-12 4

582032958 1-11 2

582032959 1-11 3

582032960 1-11 1

1-12 1

582032961 1-11 3

582032962 1-11 3

582032963 1-12 2

582032964 1-12 3

582032965 1-12 3

582032966 1-12 3

582032968 1-11 3

582033692 2-5

582035046 1-9 14

582035136 2-15

582035410 1-9 18

582035667 2-11 1

2-16 1

582035668 3-3 11

582035887 2-7

582035888 5-3 4

582035889 5-3 4

582038703 1-10 3

PART NO. PAGE ITEM

582041830 2-12

582041831 2-12

582042649 2-11 20

2-16 2

582042837 2-16 3

582045074 1-12 3

582045113 1-3 6

582046004 1-3 4

582047614 3-3 21

723291300 2-15

723291304 2-15

751194100 2-7 8

752411301 2-3 13

931014906 1-13 2

932200901 3-5 22

932728907 2-12 7

932728910 2-15 5

932729905 1-2 6

932729908 1-27 14

932729910 2-12 4

932730903 6-3 3

932730905 1-14 5

1-15 5

1-16 5

6-2 1

932730908 1-17 2

1-18 2

1-19 2

2-11 6

937100902 6-6 4

937100904 2-3 8

940004902 3-5 15

6-6 3

NUMERICAL INDEX

NUMERICAL INDEX (continued)

A245

7-3

NOTES

NUMERICAL INDEX

NUMERICAL INDEX (continued)

7-4

A245

8 USER SUPPORT INFORMATION

SECTION 8

USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 8-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 8-2

OPERATOR TRAINING .................................................................................................................................. 8-2

SERVICE TRAINING COURSE ...................................................................................................................... 8-2

SERVICE TRAINING MATERIALS ................................................................................................................. 8-2

CONTENTS

A245

8-1

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on

that investment through the performance of these trucks and the drivers who operate and the mechanics who service

them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS

HOW TO ORDER SERVICE PARTS

In order to prevent delay, too much communication and

to have your orders filled correctly, quickly, and at the

least possible cost, the following is the correct procedure

to use to order replacement parts.

WHEN ORDERING PARTS

Contact your authorized Yale Industrial Truck Dealer

giving them the following information:

1. Your Purchase order number.

2. Complete addresses for sending the invoice and

parts.

3. Tell us how you want your parts sent. If we do not

get this information, we will send the parts using the

lowest priced method.

4. Correct part number(s) and description(s). Use your

parts manual as a reference.

5. Model and serial number of the truck.

TECHNICAL SERVICE PUBLICATIONS

Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively

maintain Yale Industrial Trucks in a safe, useful

condition. Part Manuals with complete replacement parts

identification, Service Maintenance Manuals which

provide service and overhaul procedures and additional

copies of the Operating Manual can be obtained from

your Yale Industrial Truck Dealer.

To provide instructions for safely operating and servicing

Yale Industrial Trucks, each truck is equipped with an

operators manual. It describes various operating

techniques and safety warnings to the operator. It

contains a guide to safe maintenance practices and

recommended schedules for maintenance. if the

operators manual is missing from any Yale Industrial

Truck, it should be replaced. Replacement copies are

available for a nominal fee from your Yale Dealer.

OPERATOR TRAINING

The Yale "Basic Operator Training" program helps

industrial truck users increase their materials handling

production and safety through correct lift truck operation,

training, and motivation. The Yale program is based

upon real life experience – not theoretical concepts. We

developed a "complete" program that is totally self-

contained – incorporating the most modern instructional

techniques including elements of self-study, audio-visual

support (both video and slides), and classroom study.

SERVICE TRAINING COURSE

Operators and Yale dealer service technicians can

improve their technical ability for maintaining and

repairing Yale Industrial Trucks, which decreases repair

time and cost, by taking Yale Service Training courses.

Different types of mechanical, electric, and electronic

subjects are available. Courses can be held at customer

or Dealer locations in addition to regularly scheduled

courses which are held at Yale Corporate Headquarters

in Greenville, NC.

SERVICE TRAINING MATERIALS

Your own service training can be supported through a

complete line of Yale Service Training materials. An

Index is available from your Yale Dealer which lists

textbooks, audio-visual programs and films. These

materials will provide your training staff with everything

necessary for training your group.

For additional information or assistance in obtaining

these user support publications and programs, contact:

Yale Materials Handling Corporation

1400 Sullivan Drive

Caller No. 12011

Greenville, NC 27834-2011

USER SUPPORT INFORMATION

8-2

A245

Yale Materials Handling Corporation

1400 Sullivan Drive

Caller No. 12011

Greenville, NC 27834-2011

550093887

©Yale Corp.

01/2015

MPB045VG (A245)

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